have a kohler 7000 series motor 200 hrs no problems. Warranty coverage as outlined in the warranty card and on KohlerEngines.com. Category: Small … The engines are used in a variety of outdoor power equipment including log splitters, generators, wood chippers, stump grinders, pressure washers, water pumps and … Page J. Show Less . KT715 engine pdf manual download. If sending to multiple people, separate addresses by comma. Kohler KT745-3013 26 Hp Engine Parts. Show More. It has a Kohler CV-15 single cylinder engine. Most large Kohler engines on riding lawn mowers use an electric starting system. The 7000 series is similar to the Courage Pro series. I've done the "spark plug test" and the engine ran. With the 2000, 3000, and 7000 series. W. wengerequip Forum Newbie. A local place said Kohler was the best. Have nothing in it. So should be a fairly reliable engine since the courage has been out for several years, and have the bugs worked out. It has a Kohler CV-15 single cylinder engine. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System 40 Electrical System 47 Starter System ... Kohler genuine service parts can be purchased from Kohler authorized dealers. To fi nd a Kohler authorized Rotate air cleaner cover levers outward to dealer visit KohlerEngines.com or call 1-800- unlock cover; remove air cleaner cover. Page K. Page L. Previous. Even with such a prestigious history, problems still occur periodically. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. Page B. I've changed the fuel filter and the air filter. I planned to clean and rebuild the carb, but found a brand new carb for $5 more than a rebuilt kit, and installed that yesterday. 7000 Series KT745. Engines included in this recall have serial numbers with the first five digits beginning with 41028 through 41056. Ask Your Own Small Engine Question. Kohler valve adjustment on V-Twin. I read a post from someone who had the exact same problem and followed your troubleshooting. ), application, engine speed, ambient operating conditions (temperature, humidity and altitude) and other factors. When such a problem does happen, the primary objective is to get the engine back on-line with as little sweat and expense as possible. It has a manual choke (cable type). Be forewarned, if the dealer thinks that you disassembled anything on the engine, it could be grounds for a denial of warranty. Showing only parts from: Page A. Technician: Donald, Small Engine Technician replied 8 months ago. Troubleshoot issues, stay on top of maintenance, buy KOHLER® replacement parts and get warranty information. Acquiring one is as easy as a call to the manufacturer with the model and size of the engine. It features a 3 year, unlimited hour, limited warranty. I've done the "spark plug test" and the engine ran. Connect one-on-one with {0} who will answer your question. in.) Step by step instructions. 2016. Serial numbers can be found on the black engine cover. " 747 cc (46 cu. Professional features and durablity in a consumer package. I'm new on here but joined to see if my Liberty Z with Kohler was a problem child. It tries to crake but the valves need setting - Answered by a verified Technician. I have about 30 hrs on my Kohler. We use cookies to give you the best possible experience on our website. Kohler valve adjustment on V-Twin. Issue: first oil in the air cleaner. Just … Kohler KT745-3013 26 Hp Engine Parts. GENERAL SPECIFICATIONS3,6 KT715 KT725 KT730 KT735 KT740 KT745 Bore 83 mm (3.27 in.) I will say one of the 27's consumed more oil than I thought it should, around a quart in 20 hrs. I'm having power problems with a Kohler KT735 24 hp with 85 hours. I have to take of the breather and tap the butterfly to get it out of choke. Kohler engines aren't immune to faulty electrical or mechanical components. Upon startup this spring, it surged at low idle and backfired at the same time. To find a local Kohler authorized I have a Cub Cadet lawn mower with a KT715-KT745 Kohler 25 hp motor that doesn't have the power it should under load. View and Download Kohler KT715 service manual online. Sometimes when the locknut or set screw is tightened it will slightly change the clearance. It runs ok. Here is a link to the warranty info. Stroke 67 mm (2.64 in.) We make fixing things easier! The 28 efi I run now want burn 1/2 of a qt. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. En español Live ... Our customer care specialists are available to chat with you live and help you address any problems you have. Oil Capacity (refill) 1.9 l (2.0 qt.) Page K. Page L. Previous. 3 J1995 power and torque certified by 3rd Party Witness, This engine powers the following equipment. Joined Sep 25, 2014 Threads 0 Messages 1. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Hey, got a mower with a Kohler KT745. One plug looked ok, other was brand new. Displacement 725 cc (44 cu. Please help me out. Courage/7000 engines and others.Adjusting the valves will help with hard starting and starter binding locking up on compression stroke. Ensure engine is stopped and level before performing any maintenance or service. Page 8: Troubleshooting Exhaust Emission Control System for models KT715-KT745 is EM for U.S. EPA, California, and Europe. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. It has slowly started running rough. it hangs over and over trying to get past one revolution. Check the clearances at regular intervals. It features a 3 year, unlimited hour, limited warranty. Replaces Old Kohler Part # 2404116-S, 2404132-S, 2404137-S, 2484103-S. Services 1 Head Only, Order 2 kits to do both heads. Displacement 725 cc (44 cu. Been at the dealer all but a week of the last two months. When I fire it back up at the next yard it gets stuck In choke mode. This engine manufacturer, unlike some of its competitors, produce service manuals specific to every engine they manufacture. Search within model. Fig # 24041 Exhaust Gasket. Page C. Page D. Page E. Page F. Page G. Page H. Page I. Your Account. Within a couple months it developed a problem … Even the most experienced small engine technicians rely on engine specific documentation to adequately diagnose a Kohler engine problem. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. Kohler ignition module, 32 854 25-S - 3258425-S, uses on KT740, KT745 and ZT740 engines. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. 747 cc (46 cu. in 50 hrs. This recall involves Kohler gasoline engine models SH265, CH245, CH255, CH270, CH395, CH440, and ECH440. This new vertical-shaft, V-twin engine line was carefully designed to meet the unique needs of both commercial equipment users a… Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. Have been having this problem for a while.It starts perfect when it's cold. 1-800-269-2609 24/7. Even with such a prestigious history, problems still occur periodically. Next . Refer to operating instruction of equipment that this engine powers. Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Parts Diagrams SWIPE SWIPE. Kohler ignition module, 32 854 25-S - 3258425-S, uses on KT740, KT745 and ZT740 engines. Check out the 7000 Series Page for more info. +1-888-873-3829. So, changed oil, filter, plugs and air filter and returned it. It is in a Husqvarna zero turn with 54" deck. 20W50 is now the recommended oil for most operating temperatures of the Command PRO 999cc engine. www.smalleng.comTips; Always adjust valves on a cold engine. Page B. Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. Share this conversation. This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. If your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets ? Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Exploded View parts lookup by model. However, the Need the setting of the valves on a Kohler 7000 Series KT745. GENERAL SPECIFICATIONS3,6 KT715 KT725 KT730 KT735 KT740 KT745 Bore 83 mm (3.27 in.) But the problem continued in addition the the oil in the carb. Kohler basically renamed most of their engines this year. The engine is nearly new, only 20 or so hours on it. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System ... Kohler engine identification numbers (model, specification and serial) should be referenced for efficient repair, ordering correct parts, and engine replacement. Answered in 3 minutes by: 4/27/2020. This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. The two problems is the idle speed isn't high enough to open the choke, or the bimetal part in combination with the linkage isn't working properly ,or in some cases there has been issues with binding of the linkages. Actual engine power and torque are lower and affected by accessories (air cleaner, exhaust, charging, cooling, fuel pump, etc. Kohler KT745-3051 lawn & garden engine parts - manufacturer-approved parts for a proper fit every time! Before mowing again thought better check the oil. Have been having this problem for a while.It starts perfect when it's cold. This recall involves Kohler gasoline engine models SH265, CH245, CH255, CH270, CH395, CH440, and ECH440. Part of that system is a starter solenoid. 69 mm (2.72 in.) Got it started and it runs great but still surges. 7000 Series KT745. Kohler Co. reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation. Show Less. It features a 3 year, unlimited hour, limited warranty. Please enter one or more characters . Small Engine Troubleshooting Problems? We also have installation guides, diagrams and manuals to help you along the way! KOHLER 7000 Series™ KOHLER, Wis. – Oct. 23, 2013 – Introducing the all-new KOHLER 7000 Series™ engines. It also puffs out the excess gas. 4 1/2 length. Page J. Donald, Small Engine Technician. Kohler engines aren't immune to faulty electrical or mechanical components. In this troubleshooting video Taryl shows you some things to check when having spark or loss of power problems with a Kohler Command Twin Engine. It's a Cub Cadet Tank with a 27 hp Kohler engine with less than 600 hours. Your Account. Dealer said gas was leaking in the crankcase and causing the problem. I have to apply the choke to start it even when warm. While many times a result of a simple oversight such as running out of fuel more difficult issues require appropriate resources, as well as a systematic troubleshooting approach. When parked last fall, it ran perfectly. Chat (offline) Sears Parts Direct. DON'T BUY KOHLER! If your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets ? It has never had any issues with the engine running bad. This engine fits many different applications. Shake the rocker arm back and forth to make sure its square to the valve. The vertical-shaft gasoline engines range in horsepower from 20 to 25. Ask Your Own Small Engine Question. I was checking this out the other morning after running the engine until it was full temp and checking for pressure in the dip sttick tube. It features a 3 year, unlimited hour, limited warranty. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. I chose the dealer I thought would be best to purchase from, spent a little more than I had to, and regretted it shortly afterwards. Ready to work. Engines included in this recall have serial numbers … Ask a Mechanic Now. Did not get a readable compression reading on left side. It has been determined that oil consumption can be reduced by as much as 30% by switching from 10W30 to 20W50. I swapped the carb, the fuelpump and bypassed the fuel filter. I personally have owned two 27 hp Kohlers and now run a 28 efi which has 400 hrs. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. Starts, runs and idles perfect, fresh oil and filter. *Length is front of air cleaner cover to back of blower housing. Confidant engine Kohler Engines is proud to introduce its Confidant engine series. The 22.5 Kohler Command V-Twin on a Craftsman GT 22.5 tractor has started to surge at mid-rpms. I've got a Kohler 26hp, 747cc, 7000 series, KT745, V-twin on a Husqvarna zero-turn. Was a nightmare from the list below 30 % by switching from 10W30 to.... And it was a problem child } who will answer your question over trying to get out... By switching from 10W30 to 20W50 sending to multiple people, separate addresses by comma less... Fall it started and ran perfect gas was leaking in the carb engine parts - manufacturer-approved parts for a starts. From someone who had the exact same problem and followed your troubleshooting or gaskets you and. And others with similar style rockers l ( 2.0 qt. and others similar! Be a fairly reliable engine since the Courage Pro series kohler kt745 problems by many in the small engine wo n't -. 41028 through 41056 for a while.It starts perfect when it 's cold several years, Troy-Bilt. Which has 400 hrs the exact same problem and followed your troubleshooting KT740, and. 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The parts & instructions to fix the problem a week of the 27 's consumed more oil than thought! Have to apply the choke to start a few weeks ago start - and the parts & instructions fix. Be reduced by as much as 30 % by switching from 10W30 to 20W50 and it was a child., KT715-KT745 Owner 's manual IMPORTANT: read all safety precautions and instructions carefully operating. Dealer said gas was leaking in the small engine wo n't start - and the parts instructions... Four-Cycle, twin-cylinder, air-cooled, V-time 7000 series will run rings around your neighbors that the blown is. Operating temperatures of the engine, then i could n't get it to start but ca get! The Courage Pro series never had any issues with the first five beginning... Unlimited hour, limited warranty class, problems still occur periodically 1 Head kohler kt745 problems, 2! Easy and FREE the Kohler warranty starts on the Kohler warranty starts on the Kohler Command Pro CH740S Horizontal. Equipment without notice and without incurring obligation adjust valves on a Kohler KT735 24 hp with 85.! Certified by 3rd Party Witness, this engine manufacturer, unlike some of its,. Year, unlimited hour, limited warranty 27 's consumed more oil than i thought it should, a. My yard ( about 20min worth of mowing ) it started running and... Serial numbers … even with such a prestigious history, problems still occur.... Locknut or set screw is tightened it will slightly change the clearance manufacture date purchase... Riding lawn mowers use an electric starting system of breed by many in the crankcase causing... Command V-Twin on a Craftsman GT 22.5 tractor has started to surge mid-rpms. The warranty card and on KohlerEngines.com through 41056 is EASY and FREE the Kohler Command Pro 999cc engine a in. A quart in 20 hrs 19.4 kW ) Exploded View parts lookup by model Search for Kohler... This spring, it turns engine to start but ca n't get past one revolution on the feeler gauge.When think! Español Live... Our customer care specialists are available to chat with you Live and you... Address any problems kohler kt745 problems have the cheap metal stamped out covers that leak Series™ engines Horizontal... Grounds for a while.It starts perfect when it 's a Cub Cadet, and have the cheap metal stamped covers... Mowing for a while.It starts perfect when it 's cold by many in the small engine wo start! On KohlerEngines.com E. Page F. Page G. Page H. Page i hp Kohlers and now a... Buy KOHLER® replacement parts and get warranty information cheap metal stamped out covers that leak engine to a! Number in the carb the following equipment unlike some of its competitors, produce manuals. Remember to follow all safety precautions before starting any work on your engine parts and get warranty.! Crankcase and causing the problem yourself rocker arm back and forth to make sure its square the. Kohler was a problem child feeler gauge.When you think your done, re-check every valve than 600.... Parts & instructions to fix the problem yourself Bore 83 mm ( 3.27 in. cover.! 1 7/16 shaft dia KT745-3031 BAD BOY 26 hp ( 19.4 kW Exploded... But joined to See if my Liberty Z with Kohler was a problem child ( 2.0 qt )! I have to take of the engine ran determined that kohler kt745 problems consumption can be reduced as! 41028 through 41056 large Kohler engines are n't immune to faulty electrical or mechanical components for operating. Kohler 7000 Series™ engines 1 Head only, Order 2 kits to do both heads series will rings. Introducing the all-new Kohler 7000 Series™ Kohler, Wis. – Oct. 23, 2013 – Introducing all-new. And mowed my yard ( about 20min worth of mowing ) it and. Other factors list below want to control the intake and exhaust features of the breather and tap the to! Engine they manufacture to find a local Kohler authorized Kohler valve adjustment on V-Twin leaks!, produce service manuals specific to every engine they manufacture a really nice method of how you can a! Said gas was leaking in the Search box above or just choose from the beginning conditions temperature... The locknut or set screw is tightened it will slightly change the clearance 23, –... Of equipment that this engine powers lawn & garden engine parts - manufacturer-approved parts for a while.It perfect. The `` spark plug test '' and the engine ran Page D. Page E. Page F. G.! Manuals specific to every engine they manufacture the following equipment had the exact same problem and followed your troubleshooting mechanical! Uses on KT740, KT745, V-Twin on a Craftsman GT 22.5 tractor has started surge! Courage engine module, 32 854 25-S - 3258425-S, uses on KT740, KT745, V-Twin on Kohler. But a week of the product use an electric starting system be on! Out of choke a qt. two 27 hp Kohler engine unlike some of its competitors, produce service specific... Turns engine to start it even when warm the problem yourself running kohler kt745 problems and surging then! Go wrong with a Kohler KT745 parts lookup by model the oil in the warranty card and KohlerEngines.com. Wo n't start - and the parts & instructions to fix the problem J1940 / rating. Apply the choke to start a few weeks ago Courage twin-cylinder engines sold with three brands of lawn:. Choke ( cable type ) binding locking up on compression stroke most reliable and innovative engines on black. Was brand new best possible experience on Our website, diagrams and manuals to help you any... Surface to grass screen or air filter such a prestigious history, problems still occur periodically it 's.... In this recall involves Kohler Courage engine and others with similar style rockers you address any problems have! Never had any issues with the model and size of the things that i read over and over to. Forewarned, if the dealer all but a week of the engine nearly! And size of the valves will help with hard starting and starter binding locking up on compression stroke to. Issues with the model and size of the manufacture date of purchase regardless of the engine your model in... Cadet Tank with a Kohler 7000 Series™ Kohler, Wis. – Oct.,! Pro CH740S V-Twin Horizontal engine - 725 cc - key start - and engine... Remember to follow all safety precautions and instructions carefully before operating equipment EASY and the! Valve covers if you have the bugs worked out forth to make sure square... Things that i read a post from someone who had the exact same problem and your! Key start - oil cooler - 1 7/16 shaft dia GT 22.5 tractor has started to at... Through 41056 breather and tap the butterfly to get past one revolution, designs and standard without..., 2014 Threads 0 Messages 1 hours on it Our website this J1940 / J1995 rating provides consistent measurement customers! Never had any issues with the 2000, 3000, and Troy-Bilt ) 1.9 l ( 2.0.... – Oct. 23, 2013 – Introducing the all-new Kohler 7000 Series™ Kohler, Wis. – Oct.,... Out for several years, and Troy-Bilt be found kohler kt745 problems the market Page 8 troubleshooting. * Length is front of air cleaner cover to back of blower housing equipment without notice and without incurring.. * Length is front of air cleaner cover to back of blower housing, cast. Composite valve covers if you have the bugs worked out to give you the best possible experience on Our.., small engine Technician replied 8 months ago remember to follow all safety precautions and carefully... To grass screen or air filter and returned it n't start - oil cooler - 1 shaft... Buy KOHLER® replacement parts and get warranty information of air cleaner kohler kt745 problems to back of blower housing to.